Nickel silver chemical etching

Nickel silver is a copper-nickel-zinc alloy with a silver-white colour. It contains no silver. It etches cleanly, solders without plating and resists tarnish, which makes it a standard material for photo etched EMI shielding cans, scale model detail parts, nameplates and decorative parts.

Why nickel silver is chosen

  • Solderable as etched. It can be soldered directly, without tin plating.
  • Corrosion resistant. It tarnishes far more slowly than brass or copper.
  • Stiffer than brass. Thin parts hold their shape, and fine detail is less easily damaged.
  • Silver-white appearance. It polishes well and can be used unplated for decorative parts.
Diagram of nickel silver parts etched in a fret: a ladder, a grille and a bracket with half-etched fold lines, each held by tabs
Model and shielding parts are etched in a fret and held by tabs until needed.

Common grades

C7521 and C7701 (also specified as C75200 and C77000) are the grades most often supplied as thin sheet for etching. They are sometimes called German silver or alpaca.

Typical etched parts

ApplicationExamples
ElectronicsEMI and RF shielding cans, frames and covers, contacts, grounding clips
Scale modelsDetail parts for model railways, ships, aircraft and vehicles: grilles, ladders, railings, frames
IdentificationNameplates, dials, scales and labels
DecorativeJewellery components, bookmarks, ornaments, inlays
InstrumentsSmall parts for musical and measuring instruments
Thin metal sheet through-etched with a very fine decorative dragon pattern
Fine through-etched detail (example shown in brass). Nickel silver holds the same level of detail.

Process notes

  • Etchant: ferric chloride, as for brass and copper.
  • Half-etching: fold lines, rivet detail, panel lines and recessed text are etched in the same run as the outline, which is why the alloy is popular for model parts and shielding cans.
  • Tabs: small parts are supplied held in a fret by tabs, so they can be handled and cut out as needed.
  • Thickness: we etch sheet from 0.05 mm to 5.0 mm.

Related pages

Etched EMI and RF shielding, phosphor bronze etching, brass etching and the chemical etching design guide.

Request a quote

Send your drawing in DXF, DWG, STEP or PDF format with the material and grade, thickness, quantity and required delivery date through our contact page. We check manufacturability against the drawing before tooling. Sample lead time is typically 3 to 7 working days. Drawings are treated as confidential.

Nickel silver chemical etching: FAQ

Does nickel silver contain silver?

No. Nickel silver is an alloy of copper, nickel and zinc. The name refers only to its silver-white colour.

Can nickel silver be chemically etched?

Yes. It etches cleanly in ferric chloride, in the same way as brass and copper, and holds fine detail well.

Why is nickel silver used for EMI shielding cans?

It can be soldered directly without plating, it resists corrosion, and it is stiff enough for thin-walled cans.

Why is nickel silver used for etched model parts?

It is stiffer than brass, solders easily, resists tarnish and takes paint well, and half-etching reproduces fine surface detail and fold lines.

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